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  • 6/3/2021 - A.W. Mercer announces the addition of an LVD Dyna-Cell Robotic Bending Cell A.W. Mercer announces the addition of a LVD Dyna-Cell robotic bending cell.The unit will allow A.W. Mercer to efficiently automate the bending of small and medium size parts in varying batch sizes using a relatively small footprint.An agile gripper can handle parts in different sizes, bends three flanges without regripping and LVD’s angle monitoring system adapts the punch position in real time to ensure precise, consistent bending.Listed are a few of the benefits of this automated ...
  • 9/18/2019 - A.W. Mercer announces the addition of a second LVD Easy Form Strippit A.W. Mercer announces the addition a second LVD Easy Form Strippit, the ultimate high accuracy press brake, to its state of the art production facility in Boyertown, PA. This LVD Strippit gives A.W. Mercer a unique metal forming tool providing quick turn on prototype or small batch orders. The LVD Strippit offers the most accurate way to produce parts on any press brake today.This equipment quickly turns metal into small easy to form or larger intricate and harder to form parts.Working ...
  • 2/9/2015 - New LVD Electra FL Fiber Laser Cutting System Boyertown, PA USA - A.W. Mercer announces the addition of the LVD Electra FL Fiber Laser Cutting System to its state of the art production facility in Boyertown, PA. Click on pdf to read more.
  • 5/19/2014 - Better Software Begets Engineering Capacity BOYERTOWN, PA USA - A.W. Mercer, Inc. was featured in an article in the April 2014 edition of MetalForming magazine. The focus of the article was Mercer's advanced engineering design software and how this has greatly increased the ability to customize production to each customer's specific needs. Also mentioned is the high level of integration this software allows between the engineering department and the computer guided machinery on the factory floor (including but not limited to its laser ...
  • 10/1/2013 - LVD Press Brake A.W. Mercer announces the addition of the LVD Strippit, the ultimate high accuracy press brake, to its state of the art production facility in Boyertown, PA. Click on pdf to read more.View Video »

Production / Manufacturing

A.W. Mercer offers 24/7 full service sheet metal manufacturing and fabrication.  As a custom sheet metal manufacturer and fabricator, we also offer our customers a variety of welding services.  With over 13 AWS certified welders, our employees can fabricate some of the most complex welded fabrications. Our facility has state of the art equipment that gives us great flexibility to provide our customers with precision manufactured and fabricated parts.  Our lot sizes typically range from 5 to 500 pieces. 

A.W. Mercer boasts some of the most sophisticated sheet metal manufacturingequipment on the east coast.   Our state of the art manufacturing equipment includes:

Laser Cutting

LVD Electra Fiber Laser 3015 and Bystronic 3500 Watt Lasers

  • CNC controlled with repeatable positioning to +/- 0.002" across 60" x 120" area 
  • Programmable accuracy in increments as small as 0.001"
  • Laser light cuts @ 0.008" diameter
  • Stainless Steel from 26 Ga. to 1/2"thickness
  • Aluminum from .030 to 1/4" - 5/16" based on type and quality
  • Non-metallic materials as well as titanium and brass
  • PVC Coated Stainless Steel

 


 

Bending & Forming

RAS 7926 Multibend Center

Salvagnini Flexible Forming System

  • Multiple bends, short bends, long bends, elbows
  • Folding, stand-offs, welding tabs and open and closed hems
  • Squares, rectangles, pentagons, hexagon and tapered pieces
  • Mild Steel from 14 to 22 Ga.
  • Stainless Steel from 16 to 24 Ga.
  • Aluminum from .030 to 1/8"

 


 

Specialized Press Brake

Beyeler Bystronic PR200 IPC 200 Ton Press 

  • 13"™ Bending Length 
  • Comprehensive CAD/CAM Solution
  • 2D/3D Graphics Control
  • Integrated Process Control
  • 8 Axis Backgauge
  • Solid Frame Deflection Compensation
  • Automatic Tool Compensation Due to Temperature Changes and Material Characteristics
  • Guaranteed Bend Accuracy
  • Mild Steel to 1/4"
  • Stainless Steel to 3/8"
  • Aluminum to 3/8"



A.W. Mercer also has a large inventory of conventional sheet metal manufacturing and fabrication equipment. This extensive list can be found on our Equipment List. We also carry a wide array of tooling for embossments, louvers, integrated hinges and a large selection of standard tooling to form a variety of bends and radius. A.M Mercer is capable of manufacturing items from a variety of metals including cold roll steel, hot rolled steel, stainless steel, aluminized steel, galvanized steel, Galvannealed steel and aluminum.

Our commitment to our customers has been to expand our core competencies to meet their needs and to provide ongoing training for all of our employees. With vigorous and ongoing training we continuously evolve to meet our customers ever changing requirements.

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